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High precision X-Ray counting - XC-3100 - SMTFUTURE-Store
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High precision X-Ray counting - XC-3100

High precision X-Ray counting – XC-3100

$2,250.00

This price is for delivery to Shenzhen Port(EXW, FCA, CPT), If free shipping is required, please contact customer service before purchasing: service@smtfuture.com

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SKU: XC-3100 Category: Tags: , Brand:
Description

 

High Precision Offline Counting Machine – XC-3100

High Precision X-Ray Counting

The XC-3100 is mainly used in the SMT industry for fast counting of reel-type materials, capable of counting 7-15 inch Tape Reel/JEDEC Tray/IC Moisture-Sensitive Packages.
It supports all material types, including all resistor-capacitor components and IC components. Utilizing X-ray imaging technology, it detects production materials, obtains image information, and quickly counts components. It can also integrate device data with the customerā€™s MES system.

X-Ray Counting Machine Series

  • Offline X-Ray System for fast counting and inventory management
  • Supports Tape Reel, JEDEC Tray, and IC Moisture-Sensitive Packages

Functional Interpretation

  • Inductive Label Printing Function:
    • Prevents incorrect, misplaced, or missing barcode labels
    • Improves information entry accuracy
  • Multi-Reel and Single-Reel Counting Function:
    • Allows switching between single and multi-reel counting modes
  • Automatic QR Code Scanning (Optional):
    • Saves time and improves efficiency by automatically reading barcodes

Comparison with Traditional Counting Methods

Feature XC-3100 Smart Counting Machine Traditional Counting + Manual Work
Counting Speed 6-10 seconds per 4 reels 80 seconds per reel
Inventory Process Fast & Efficient: What used to take days manually can now be done in hours. Prevents labeling errors, enables full barcode scanning, and connects with printers for real-time labeling. Time-Consuming: Manual processes (filling out documents, data entry) may take a full day or longer, causing delays in production scheduling.
Data Transmission Real-time Data Upload & Synchronization: Smart cloud control stores all scanned reel images in a cloud database. Engineers can optimize these images for higher accuracy, updating the database monthly. Over time, accuracy improves to 99.99%. Manual Calculation: Requires listing and calculating items based on product packaging lists. Managing multiple products and subassemblies manually is complex, prone to errors, and delays stock reporting.
Accuracy Highly Accurate: Uses X-ray imaging technology and proprietary image algorithms to quickly count components. Data is classified and synced with the MES/ERP system for real-time updates, ensuring precision and reducing errors. Prone to Errors: Manual data entry can cause mistakes such as typos, omissions, and miscounts, leading to inaccurate inventory records and unnecessary surplus stock.

AI Algorithm Principle

  • Raw Image ā†’ Measured Image ā†’ Measured DataĀ 

  • Example Calculation:

Features & Advantages

Feature Description
Inductive Label Printing Ensures accurate barcode labeling and prevents labeling mistakes
Multi-Reel & Single-Reel Counting Supports counting up to 4 reels at once
Intelligent Barcode Reading (Optional) Automatically scans barcodes to streamline workflow
Data Management Reads all reel label codes and integrates with MES for automatic data updates
High Recognition Accuracy Up to 99.99% recognition rate for 0201 components
Versatile Counting Handles irregular-shaped parts, loose materials, and multi-reel setups
Automated Imaging & Counting X-ray imaging, automatic analysis, and fast counting
Space-Saving Design Built-in touch screen interface eliminates the need for a separate operating station

Specifications

Model: XC-3100

Category Specification
X-Ray Tube Sealed-type
Spatial Resolution 30Ī¼m
Tube Voltage 50kV (Max: 80kV)
Tube Current 0.01-1mA
Imaging Flat-panel digital imaging
Imaging Accuracy 139Ī¼m
Imaging Size 427Ɨ427mm
Resolution 3072Ɨ3072 px
Pixel Accuracy ā‰¤2Ī¼m
Barcode Camera Speed 5 EDS/s
Barcode Resolution 20 Megapixels per inch
Error Rate (0201 Components) ā‰¤0.01%
Accuracy (0201 Components) 99.99%
Minimum Detectable Component Size 008004
Data Storage Unlimited daily records, formats: TXT, CSV, XLS
Operating System Windows 10
Power Supply AC 110-220V, 50-60Hz
Power Consumption 1200W
Radiation Safety <1 ĀµSv/h
Reproducibility ā‰„2.0 sigma
Cycle Time ā‰¤10s per count
Counting Speed 6-10 seconds per 4 reels (CHIP 0201)
Max Reel Diameter 415mm (4-15 inches)
Max Reel Height 1-80mm
Max Reel Weight ā‰¤10kg
Machine Dimensions 730Ɨ1460Ɨ1960mm (LƗWƗH)
With Printer 950Ɨ1460Ɨ1960mm (LƗWƗH)
Machine Weight 450kg
Platform Motion Automatic
Safety Certification CE Certified: STE23112103S
Radiation Safety License Yes: Guangdong Environmental Radiation Certificate [B2491]

 

 

Email: service@smtfuture.com
Additional Information
Weight 450 kg
Dimensions 950 × 1460 × 1960 mm

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